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Mcm-L Technologies: Myths and Experiences in Multiple Product Scenarios Mcm-L技术:多产品场景中的神话和经验
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753584
D. Carey, H. Hashemi, P. Hunter
MCC has been using laminate-based multichip modules (MCM-L) and advanced printed circuit board (PCB) technologies in a number of technology development efforts. These applications have targeted a spectrum of product profiles, from few chip packages to high performance computer processor modules. Example demonstrations and findings in each of these areas will be discussed. A main focus of the paper will be to review and challenge some general myths surrounding MCMs and MCM-L/PCB. Aspects of interconnect substrate cost, electrical performance, I/O density capability, and compatibility with high chip power input/output levels will be addressed in the context of both present and future MCM-L capabilities.
中冶集团在多项技术开发工作中采用了基于层压的多芯片模块(MCM-L)和先进的印刷电路板(PCB)技术。这些应用针对的是一系列产品配置文件,从少量芯片封装到高性能计算机处理器模块。本文将讨论这些领域中的示例演示和发现。本文的主要焦点将是回顾和挑战围绕mcm和MCM-L/PCB的一些一般神话。互连基板成本、电气性能、I/O密度能力以及与高芯片功率输入/输出水平的兼容性等方面将在当前和未来MCM-L能力的背景下得到解决。
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引用次数: 1
Design of the Interconnected Mesh Power System (IMPS) MCM Topology 互联网格电力系统(IMPS) MCM拓扑的设计
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753603
L. Schaper, S. Ang, Y. Low
A significant decrease in MCM substrate production cost can be achieved by reducing the number of substrate layers from the conventional four or five (power, ground, X signal, Y signal, pad) to two or three. Besides reducing direct processing steps, yield will also increase as defect producing operations are eliminated. This paper describes the Interconnected Mesh Power System (IMPS), a new interconnection topology which leverages the production technologies of fine line lithography and batch via generation to allow planar power and ground distribution, and dense signal interconnection, on only two metal layers. Several possible implementations of the topology in MOM-D and MCM-L are described. The approach to incorporating IMPS in a standard commercial MCM design system is presented. The impact of a preferential routing scheme and a standardized pad structure is described. The design of a test vehicle which characterizes both the signal transmission and power distribution properties of the IMPS topology is discussed. Preliminary results of electrical characterization are described.
MCM基板生产成本的显著降低可以通过将基板层数从传统的四或五层(电源、接地、X信号、Y信号、衬垫)减少到两或三层来实现。除了减少直接加工步骤外,由于消除了缺陷生产操作,产量也将增加。本文介绍了互联网状电源系统(IMPS),这是一种新的互连拓扑结构,它利用细线光刻和批量通过生成的生产技术,仅在两个金属层上就可以实现平面电源和接地分布以及密集的信号互连。描述了momd和MCM-L中拓扑的几种可能实现。提出了将IMPS集成到标准商用MCM设计系统中的方法。描述了优先路由方案和标准化衬垫结构的影响。讨论了一种测试车的设计,该测试车既能表征IMPS拓扑的信号传输特性,又能表征其功率分配特性。描述了电特性的初步结果。
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引用次数: 5
Algorithmic Diagnosis of Multichip Module Defects Using the IEEE 1149.1 Standard 基于IEEE 1149.1标准的多芯片模块缺陷诊断算法
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753551
K. Posse
The importance of a thorough test and accurate diagnosis of multichip module defects cannot be overemphasized. The cost of repairing a module coupled with the cost of the die which constitute the typical MCM makes an error in the defect analysis very expensive. Given the lack of access to the internal nodes of an MCM and given that the most common faults are expected to be manufacturing defects (opens shorts, wrong die, physical damage to the die, etc.), the IEEE 1149.1 boundary-scan standard is expected to play a very important role in the accurate diagnosis of a large percentage of module problems.
全面测试和准确诊断多芯片模块缺陷的重要性再怎么强调也不为过。维修模块的成本加上构成典型MCM的模具的成本使得缺陷分析中的错误非常昂贵。鉴于缺乏对MCM内部节点的访问,并且考虑到最常见的故障预计是制造缺陷(开衩,错误的模具,对模具的物理损坏等),IEEE 1149.1边界扫描标准预计将在准确诊断大部分模块问题方面发挥非常重要的作用。
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引用次数: 1
The Essential Role of Custom Design Kits for Cost-Effective Access to the Mcm Foundry 定制设计套件的基本作用为经济有效地进入Mcm铸造厂
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753602
R. McBride, D.P. Zarnow, R.L. Brown
Custom MCM design kits, as exemplified by Hughes' series of Deco Designer/sup TM/ kits for MCM-C and MCM-D design, are essential facilitators to cost-effective access to MCM foundries. Design kits have special features that simplify the physical design of complex MCM's through standardization and the use of special algorithms that can optimize commercial design systems for foundry-specific MCM technologies. These design kits have reduced the design cycle times of MCM-D to four weeks and MCM C to eight weeks, and represent over fifty designs committed to fabrication with first pass success. This paper discusses the cost savings benefits and technical accomplishments realized with design kits for standardization in routing and packaging. This paper reviews the essential role of databases in rapid prototyping for driving soft-tooled manufacturing for cost and cycle time reductions. Finally, future directions for the use of the design function as an "easy access" interface between customer and foundry is discussed.
定制的MCM设计套件,如Hughes为MCM- c和MCM- d设计的Deco Designer/sup TM/套件系列,是经济高效地进入MCM代工厂的重要促进因素。设计套件具有特殊的功能,通过标准化和使用特殊算法来简化复杂MCM的物理设计,这些算法可以优化针对铸造厂特定MCM技术的商业设计系统。这些设计套件将MCM- d的设计周期缩短至四周,将MCM C的设计周期缩短至八周,并代表了50多个致力于首次通过成功制造的设计。本文讨论了在布线和封装标准化中使用设计套件所实现的成本节约效益和技术成就。本文回顾了数据库在快速原型制造中的重要作用,以推动软件制造的成本和周期时间的减少。最后,讨论了设计功能作为客户和铸造厂之间“易于访问”的接口的未来发展方向。
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引用次数: 1
High Performance Elastic Connection for Reliable Device Testing 用于可靠设备测试的高性能弹性连接
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753557
K. Hiwada, T. Tamura
We propose the newly developed contact scheme for high performance DUT (Device Under Test) interface, so called, HiPEC (High Performance Elastic Connection). The HiPEC consists of Ni based micro- bumps with Cu line-pattern on P-PTFE (Porous Poly Tetra Fluoro Ethylene) membrane, supported by silicon rubber elastoma. The metal contact via micro-bump makes a reliable contact by scratching action, generated by shape transformation of elastoma under small force. The P-PTFE membrane is usable beyond 10 GHz high frequency signal transmission, and has excellent high isolation characteristics with less than sub-pA leakage current. The HiPEC technology is useful for high pin count DUT interface with high performance, replacing contact-pin, and also for die chip contact to enable KGD (Known- Good Die) test of mixed signals MCM (Multi Chip Module).
我们提出了新开发的用于高性能DUT(被测设备)接口的接触方案,即HiPEC(高性能弹性连接)。HiPEC由在P-PTFE(多孔聚四氟乙烯)膜上的镍基微凸起组成,由硅橡胶弹性瘤支撑。通过微碰触的金属接触,是利用弹性体在小力作用下的形状转变而产生的刮擦作用,实现可靠的接触。P-PTFE膜可用于10 GHz以上的高频信号传输,具有优异的高隔离特性,泄漏电流小于亚pa。HiPEC技术可用于高性能的高引脚数DUT接口,取代接触引脚,也可用于芯片接触,以实现混合信号MCM(多芯片模块)的KGD(已知-好模)测试。
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引用次数: 0
3-D Stacking Using the GE High Density Multichip Module Technology 使用GE高密度多芯片模块技术实现三维堆叠
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753564
R. Saia, R. Wojnarowski, R. Fillion, G. Forman, B. Gorowitz
To solve the interconnect and packaging problems associated with large distributed processing systems and of mass memory systems, the GE Corporate Research and Development Center has developed a 3-D stacked multichip module (MCM) technology. This technology uses, as building blocks, modules produced by the GE High Density Interconnect (HDI) embedded chip process. The fundamental features of this 2-D HDI polymer film overlay process, which are used to interconnect a number of chips within a common substrate, are extended to the interconnection of a number of multichip substrates. The 2-D HDI substrates with their essentially planar surface, and chips recessed beneath the interconnect structure, are ideally suited for direct 3-D stacking of one substrate upon another. The thermal path of the stack is directly through the substrate to the base of the stack. The substrate I/O connections are brought to the substrate edges for vertical connection within the stack. The multilayer lamination and thin film interconnect processes used to interconnect the chips, i.e. polyimide film dielectric, laser formed vias, and electroplated copper metallization, are then applied to one or more of the four edges of the stack. This paper will describe the basic 2-D HDI process and how it was extended to the 3-D interconnection of multichip substrates.
为了解决与大型分布式处理系统和海量存储系统相关的互连和封装问题,GE公司研发中心开发了一种3-D堆叠多芯片模块(MCM)技术。该技术使用GE High Density Interconnect (HDI)嵌入式芯片工艺生产的模块作为构建模块。这种二维HDI聚合物薄膜覆盖工艺的基本特征,用于在公共衬底内互连多个芯片,扩展到多个多芯片衬底的互连。二维HDI衬底具有基本的平面表面,芯片嵌入互连结构之下,非常适合将一个衬底直接堆叠在另一个衬底上。堆的热路径是直接通过基板到堆的底部。基板I/O连接被带到基板边缘,以便在堆栈内进行垂直连接。然后将用于互连芯片的多层层压和薄膜互连工艺,即聚酰亚胺薄膜介电介质,激光形成的过孔和电镀铜金属化,应用于堆栈的四个边缘中的一个或多个。本文将描述基本的二维HDI过程,以及如何将其扩展到多芯片基板的三维互连。
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引用次数: 3
Design and Test of a Complex Mcm Product 复杂Mcm产品的设计与测试
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753550
W. Blood, A. Flint
A family of high performance, computer oriented multichip module (MCM) products is being developed to provide the building blocks for advanced, high density computer systems. Each MCM is a system level building block that interfaces to other family members through compatible processor and memory busses. By selecting and interconnecting the various MGM blocks, it is possible to configure a variety of high speed, cache coherent, multiprocessing computer designs. The use of multichip modules is necessary to meet system performance and size requirements. This paper focuses on a specific member of the MGM family, a 4M word by 40 bit Dynamic Random Access Memory (DRAM). Special attention is given to product requirements, design methodology, and test strategy. MCM testing is sufficiently complex that test must be an integral part of the complete module design process.
一系列高性能、面向计算机的多芯片模块(MCM)产品正在开发中,为先进的高密度计算机系统提供构建模块。每个MCM都是一个系统级构建块,通过兼容的处理器和内存总线与其他家族成员连接。通过选择和互连各种MGM块,可以配置各种高速、缓存一致、多处理的计算机设计。为了满足系统性能和尺寸要求,必须使用多芯片模块。本文主要研究MGM家族的一个特定成员——4M字× 40位动态随机存取存储器(DRAM)。特别关注产品需求,设计方法和测试策略。MCM测试非常复杂,因此测试必须是整个模块设计过程中不可或缺的一部分。
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引用次数: 2
Thin Film Transfer Process for Low Cost Mcm-D Fabrication 低成本Mcm-D制造的薄膜转移工艺
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753537
C. Narayan, S. Purushothaman, F. Doany, A. Deutsch
This paper describes a unique, highly flexible and cost competitive method to fabricate microelectronic packages that require thin film interconnections. The method involves fabricating thin film metal/polymer structures multi-up on a reusable temporary glass carrier and later transferring the thin film stack onto product substrates of choice. The final product substrate can be silicon, co-fired alumina or glass-ceramic, aluminum nitride, diamond or a printed wiring board. Optionally, one can also use the released thin film decal as a flexible high wireability interconnect by itself, as an interposer, or in applications Re wafer level testing for known good die (KGD). The thin film wiring structure can be fabricated multi-up on a standardized form factor carrier (independent of the characteristics of the final product substrate) in a thin film interconnect foundry, thus significantly reducing cost both from the economy of scales and full utilization of the thin film factory for a variety of customer needs.
本文描述了一种独特的、高度灵活和具有成本竞争力的方法来制造需要薄膜互连的微电子封装。该方法包括在可重复使用的临时玻璃载体上制造多层薄膜金属/聚合物结构,然后将薄膜堆栈转移到所选的产品基板上。最终产品衬底可以是硅、共烧氧化铝或玻璃陶瓷、氮化铝、金刚石或印刷线路板。可选地,也可以将释放的薄膜贴花本身用作灵活的高可连接性互连,作为中间层,或用于已知优良芯片(KGD)的晶圆级测试应用。薄膜布线结构可以在薄膜互连代工厂中在标准化的形状因子载体(与最终产品衬底的特性无关)上进行多重制造,从而从规模经济和薄膜工厂的充分利用两方面显着降低成本,以满足各种客户需求。
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引用次数: 19
Redefining the Economics of Mcm Applications 重新定义Mcm应用程序的经济性
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753567
D. Cokely, C. Strittmatter
The economics governing the decision to design and integrate MCMs into products is often limited to comparison of the associated material costs. In many cases, MCM material costs exceed that of the discretes and integrated circuits which it could potentially replace. Such narrow focus has contributed to a stifling of the MCM technology explosion. Equitable comparisons must be made through a full stream system analysis with consideration given to feature enhancement, overall yield, labor, load and warranty impacts on the end product. MicroInterconnect Technology is an extension of traditional MCMs in that integration of functions can result in space and performance improvements. However, when ICs are flipped to a silicon substrate containing active and passive devices, component count decreases significantly and the critical system performance metrics, are further improved. At AT&T-Shreveport, small business telephone systems are manufactured to compete with other "commodity" vendors in the world market. Success in this high volume environment requires aggressive cost management and achievement of reliability levels consistent with consumer expectations. The Partner/sup R/ Product Management Team will be the first to integrate flip-chip, silicon-on-silicon, MicroInterconnect MCM technology by 2Q94. Successive cost reductions will be enabled with the introduction of MicroInterconnect Technology which positively affect system cost and performance.
决定将mcm设计和集成到产品中的经济学通常仅限于对相关材料成本的比较。在许多情况下,MCM的材料成本超过了它可能取代的分立电路和集成电路。这种狭隘的焦点导致了MCM技术爆炸的扼杀。公平的比较必须通过全流程系统分析进行,并考虑到功能增强、总体产量、劳动力、负荷和对最终产品的保修影响。微互连技术是传统mcm的扩展,集成功能可以提高空间和性能。然而,当集成电路翻转到包含有源和无源器件的硅衬底时,元件数量显着减少,关键系统性能指标进一步提高。在at&t什里夫波特,小型商业电话系统的生产是为了与世界市场上的其他“商品”供应商竞争。在这种高容量环境中取得成功需要积极的成本管理和达到与消费者期望一致的可靠性水平。合作伙伴/供应商/产品管理团队将在1994年下半年率先集成倒装芯片、硅对硅、MicroInterconnect MCM技术。随着微互联技术的引入,成本将不断降低,这将对系统成本和性能产生积极影响。
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引用次数: 2
Integrated Flex: Rigid-Flex Capability in a High Performance Mcm 集成Flex:高性能Mcm中的刚性-柔性能力
Pub Date : 1994-04-13 DOI: 10.1109/ICMCM.1994.753586
D. Light, J. S. Kresge, C.R. Davis
IBM Microelectronics has developed a High Performance Carrier (HPC) technology to provide leading edge packaging solutions to evolving computer system demands. High Performance Carrier provides high wireability, high performance, and high I/O capability at an affordable cost per unit function and performance. High Performance Carrier is an extremely versatile interconnection technology which is suitable for a broad range of applications. HPC utilizes a Teflon (R) based insulator material to provide superior electrical and mechanical characteristics, and a unique composite layer-joining process to enhance wireability, design flexibility, and composite yield. The High Performance Carrier technology can also provide integration of carrier, flex cables and connector into a single structure: cables are essentially the continuation of 'long' cores which extend beyond the laminated carrier region. This eliminates the need for mechanical or soldered interconnections at the cable-carrier interface. This design capability can significantly reduce interconnection distances and eliminate impedance discontinuities between the cable and carrier. I/O capability is drastically increased over conventional technologies: up to 300 I/O per linear inch per cable can be packaged. Cables can extend from any or all 4 edges of the carrier, providing a whole new realm of possibilities for interconnection of system packaging components, such as SCM's, MCM's, printed wiring boards, and switching networks. Three dimensional and folding third level packaging designs are also facilitated. This paper will give an overview of the HPC technology, and will discuss design, performance, reliability, and process aspects of Integrated Flex in detail.
IBM微电子公司开发了高性能载波(HPC)技术,为不断发展的计算机系统需求提供领先的封装解决方案。高性能载波以可承受的单位功能和性能成本提供高连接性、高性能和高I/O能力。高性能载波是一种非常通用的互连技术,适用于广泛的应用。HPC采用基于聚四氟乙烯(R)的绝缘体材料,提供卓越的电气和机械特性,并采用独特的复合层连接工艺,提高了接线性、设计灵活性和复合成收率。高性能载波技术还可以将载波、柔性电缆和连接器集成到一个单一的结构中:电缆本质上是“长”芯的延续,延伸到层压载波区域之外。这消除了在电缆载体接口上机械或焊接互连的需要。这种设计能力可以显著缩短互连距离,消除电缆和载波之间的阻抗不连续。与传统技术相比,I/O能力大幅提高:每根电缆每线性英寸可封装多达300个I/O。电缆可以从载体的任何或所有4个边缘延伸,为系统封装组件(如SCM, MCM,印刷布线板和交换网络)的互连提供了全新的可能性领域。三维和折叠的第三级包装设计也方便。本文将概述高性能计算技术,并详细讨论集成Flex的设计、性能、可靠性和工艺方面的问题。
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引用次数: 4
期刊
Proceedings of the International Conference on Multichip Modules
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