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Influence of Fe3+ substitution on crystallographic and magnetic structures of CaCu3Ti4O12 perovskites: powder X-ray and neutron diffraction studies Fe3+ 取代对 CaCu3Ti4O12 包晶的晶体结构和磁性结构的影响:粉末 X 射线和中子衍射研究
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-11 DOI: 10.1007/s10854-024-13766-z
D. J. Parekh, U. M. Meshiya, P. Y. Raval, K. B. Modi, S. Rayaprol

Crystallographic and magnetic structures of quadruple perovskite series, CaCu3-xFe2xTi4-xO12 (x = 0.0, 0.1, 0.3, 0.5, and 0.7), have been meticulously examined by powder X-ray diffractometry (PXRD) and neutron diffraction at ~ 300 K. The Rietveld refinement of PXRD profiles verified monophasic formation for all the compositions. Contrarily, analysis of neutron diffraction profiles revealed a single-phase nature for x = 0.0 and 0.1 compositions while for x = 0.3, 0.5, and 0.7 compositions, formation of a secondary Magneli phase, Ti6O11. Various structural parameters in conjunction with the distribution of cations have been resolute and discussed in depth. The magnetic spin structure established an anti-ferromagnetic (x = 0.3) to ferromagnetic (x = 0.5 and 0.7) phase transition. The disparity between the experimental and calculated magnetic moment is an inkling of a spin structure to be non-collinear for x = 0.3–0.7 compositions.

粉末 X 射线衍射仪 (PXRD) 和中子衍射仪在约 300 K 的温度下对四元透辉石系列 CaCu3-xFe2xTi4-xO12 (x = 0.0、0.1、0.3、0.5 和 0.7)的晶体结构和磁性结构进行了细致的研究。相反,中子衍射剖面分析表明 x = 0.0 和 0.1 成分为单相,而 x = 0.3、0.5 和 0.7 成分则形成了次生马格尼相 Ti6O11。我们对各种结构参数以及阳离子的分布进行了深入研究和讨论。磁自旋结构建立了从反铁磁(x = 0.3)到铁磁(x = 0.5 和 0.7)的相变。实验磁矩与计算磁矩之间的差异表明,x = 0.3-0.7 成分的自旋结构是不共线的。
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引用次数: 0
Optimization of microstructure and dielectric properties of BCTZ-based ceramics using two-step sintering method 采用两步烧结法优化 BCTZ 基陶瓷的微观结构和介电性能
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-11 DOI: 10.1007/s10854-024-13815-7
Xiong Hou, Jialing Xu, Haofeng Jing, Hongtao Yu

In this study, the (Ba, Ca)(Ti, Zr)O3-based dielectric ceramics were prepared by the two-step sintering method. The effects of the first step sintering temperature (T1) on microscopic morphology and dielectric properties were investigated in detail. The two-step sintering method could effectively reduce the grain size and form a uniformly distributed microstructure. As a result, the temperature coefficient of capacitance (TCC) and the breakdown strength (BDS) were improved obviously, compared with the traditional one-step sintering. The finite element simulation of ceramics obtained by COMSOL was used further to reveal the functions of the different sintering conditions. When the optimum T1 was chosen, the average grain size decreased to 0.53 µm, with a simulated breakdown time of 0.78 s, the TCC was − 45.8% to 1.8% during the temperature range of − 30 to 85 °C and the BDS reached 165 ± 0.5 kV/cm, accompanied by a high dielectric constant (εr) of 6841 ± 103 and a low dielectric loss (tanδ) (0.51% ± 0.03%).

本研究采用两步烧结法制备了 (Ba, Ca)(Ti, Zr)O3 基介电陶瓷。详细研究了第一步烧结温度(T1)对微观形貌和介电性能的影响。两步烧结法能有效减小晶粒尺寸,形成均匀分布的微观结构。因此,与传统的一步烧结法相比,电容温度系数(TCC)和击穿强度(BDS)得到了明显改善。通过 COMSOL 获得的陶瓷有限元模拟进一步揭示了不同烧结条件的作用。当选择最佳 T1 时,平均晶粒尺寸减小到 0.53 µm,模拟击穿时间为 0.78 s,在 - 30 至 85 °C 的温度范围内,TCC 为 - 45.8% 至 1.8%,BDS 达到 165 ± 0.5 kV/cm,同时介电常数(εr)达到 6841 ± 103,介电损耗(tanδ)较低(0.51% ± 0.03%)。
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引用次数: 0
Systematic electrochemical analysis of high-capacity NMC-88 and NMC-83 cathodes for lithium-ion batteries 用于锂离子电池的高容量 NMC-88 和 NMC-83 正极的系统电化学分析
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-11 DOI: 10.1007/s10854-024-13823-7
B. Jeevanantham, M. K. Shobana

Among the current battery technologies, lithium-ion batteries (LIBs) are essential for shaping future energy sites in stationary storage. However, their capacity, cyclic stability, and high cost are still challenging in research and development. To overcome these drawbacks, nickel-rich ternary cathode materials, with their outstanding capacity, have become the linchpin materials. It represents a prominent class of cathode materials for LIBs due to their high energy density and capacity. A powder material exhibiting single-crystalline LiNi0.88Mn0.02Co0.10O2 (NMC-88) and LiNi0.83Mn0.06Co0.11O2 (NMC-83) cathodes was synthesized through the co-precipitation technique and systematically analyzed. Among these NMCs, the electrochemical evaluation of the NMC-88 revealed a high initial discharge capacity of 216 mAh/g and 190.7 mAh/g at 0.1 C and 0.5 C and achieved 70.6% retention after 90 cycles at 1 C, while the NMC-83 attained only 44.62%. The results suggest that the high nickel-rich NMC-88 cathode has good discharge capacity, rate capability, and cyclic performance, with better interface and stability than NMC-83.

在当前的电池技术中,锂离子电池(LIB)是塑造未来固定存储能源场所的关键。然而,锂离子电池的容量、循环稳定性和高成本仍是研究和开发的挑战。为了克服这些缺点,富镍三元正极材料以其出色的容量成为关键材料。由于具有高能量密度和高容量,它已成为锂离子电池阴极材料的一个重要类别。通过共沉淀技术合成了单晶 LiNi0.88Mn0.02Co0.10O2(NMC-88)和 LiNi0.83Mn0.06Co0.11O2(NMC-83)阴极粉末材料,并对其进行了系统分析。在这些 NMC 中,NMC-88 在 0.1 C 和 0.5 C 条件下的初始放电容量分别高达 216 mAh/g 和 190.7 mAh/g,在 1 C 条件下循环 90 次后的保持率为 70.6%,而 NMC-83 仅为 44.62%。结果表明,与 NMC-83 相比,高富镍 NMC-88 阴极具有良好的放电容量、速率能力和循环性能,以及更好的界面和稳定性。
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引用次数: 0
Effect of W/Cr co-doping on electrical properties of Ca0.94Ce0.06Bi4Ti4O15 high-temperature piezoceramics W/Cr 共掺对 Ca0.94Ce0.06Bi4Ti4O15 高温压电陶瓷电气性能的影响
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-11 DOI: 10.1007/s10854-024-13847-z
Qilai Wen, Zong-Yang Shen, Haosong Wu, Zhumei Wang, Tao Zeng, Wenqin Luo, Fusheng Song, Yueming Li

Ca0.94Ce0.06Bi4Ti4-x(W1/3Cr2/3)xO15 (CCBT-WCx, x = 0.00–0.10) ceramics were prepared by a solid-state sintering method, and the effect of W/Cr co-doping on the structure and electrical properties of the ceramics was systematically investigated. An enhanced piezoelectric constant d33 (22.1 pC/N) was achieved at the optimized composition with x = 0.04, which increased by 35% as compared to that of pure CCBT ceramics due to more effective distortion of the titanium-oxygen octahedron induced by W/Cr co-doping. Moreover, after annealing at 500 °C, the d33 (21.0 pC/N) of CCBT-WC0.04 ceramics still remained 95% of its initial value, exhibiting excellent annealing thermal stability. In addition to a high Curie temperature (TC = 768 °C), this ceramic should be very promising for high-temperature sensor applications.

采用固态烧结法制备了 Ca0.94Ce0.06Bi4Ti4-x(W1/3Cr2/3)xO15(CCBT-WCx,x = 0.00-0.10)陶瓷,并系统研究了 W/Cr 共掺杂对陶瓷结构和电性能的影响。在 x = 0.04 的优化组合中,压电常数 d33(22.1 pC/N)得到了增强,与纯 CCBT 陶瓷相比增加了 35%,这是由于 W/Cr 共掺引起了钛氧八面体更有效的变形。此外,在 500 °C 退火后,CCBT-WC0.04 陶瓷的 d33(21.0 pC/N)仍保持在初始值的 95%,表现出优异的退火热稳定性。除了居里温度高(TC = 768 ℃)之外,这种陶瓷在高温传感器应用方面也大有可为。
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引用次数: 0
Synthesis of nanostructured microspheres of NiCoO2 for photocatalytic dye degradation 用于光催化染料降解的 NiCoO2 纳米结构微球的合成
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-10 DOI: 10.1007/s10854-024-13804-w
Afreen A. Chaudhary, Dushyant C. Kothari, Arwa Makki, Dina Hajjar, Pradip B. Sarawade

In this work, NiCoO2, consisting of nanostructured microspheres, was successfully synthesized via a simple solvothermal method for photocatalytic dye degradation. The synthesized photocatalyst was characterized using X-ray Diffraction (XRD), N2 adsorption–desorption Brunauer–Emmett–Teller (BET), Scanning Electron Microscopy (SEM), energy dispersive X-ray emission (EDX), High-Resolution transmission electron microscopy (HR-TEM), X-ray Photoelectron Spectroscopy (XPS), and UV–Vis absorption spectroscopy techniques. The as-prepared NiCoO2 exhibited a high specific surface area of 85.046 m2 g−1, as revealed in the BET studies. SEM images show that NiCoO2 possesses nanostructures arranged in three dimensions to form microspheres, allowing easy access to the available high specific surface area for catalytic reactions. The XRD plots indicate a polycrystalline structure of NiCoO2 with an estimated crystallite size of 13 nm. The optical band gap energy of NiCoO2 was evaluated to be 2.69 eV, thus enabling it to absorb a large part of the visible light spectrum. High specific area and visible light absorption yield a high photocatalytic efficiency for dye degradation. It exhibited an efficiency of 98.12% within 60 min at a degradation rate of 0.06974 min−1 for the decolorization of Rhodamine B. Thus, the study proposes an inexpensive photocatalyst NiCoO2, consisting of nanostructured microspheres, for commercial dye treatment technology application.

本研究通过简单的溶热法成功合成了由纳米结构微球组成的 NiCoO2,用于光催化染料降解。利用 X 射线衍射 (XRD)、N2 吸附-解吸布鲁纳-艾美特-泰勒 (BET)、扫描电子显微镜 (SEM)、能量色散 X 射线发射 (EDX)、高分辨率透射电子显微镜 (HR-TEM)、X 射线光电子能谱 (XPS) 和紫外-可见吸收光谱技术对合成的光催化剂进行了表征。BET 研究表明,制备的 NiCoO2 具有 85.046 m2 g-1 的高比表面积。扫描电子显微镜图像显示,NiCoO2 具有三维排列的纳米结构,形成微球,使催化反应更容易获得可用的高比表面积。XRD 图显示,NiCoO2 具有多晶结构,晶粒大小约为 13 纳米。镍钴氧化物的光带隙能被评估为 2.69 eV,因此能吸收大部分可见光光谱。高比表面积和可见光吸收使其具有很高的染料降解光催化效率。因此,该研究提出了一种由纳米结构微球组成的廉价光催化剂 NiCoO2,可用于商业染料处理技术应用。
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引用次数: 0
Effect of hydrothermal temperature on the structural and electrochemical properties of MnO2-based supercapacitors 水热温度对基于 MnO2 的超级电容器的结构和电化学特性的影响
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-09 DOI: 10.1007/s10854-024-13820-w
Eka Nurfani, Paulus Fau, Nur I. Khamidy, Resti Marlina

Hydrothermally synthesized manganese dioxide (MnO2) has attracted significant attention in supercapacitor applications due to its exceptional electrochemical properties. This research systematically explores the influence of hydrothermal temperatures of 105 °C (M1), 120 °C (M2), and 150 °C (M3) on the structural and electrochemical characteristics of MnO2-based supercapacitors. From field effect scanning electron microscopy (FESEM) images, the average diameter of MnO2 nanorods is 139 ± 3 nm, 140 ± 5 nm, and 156 ± 3 nm for M1, M2, and M3. The crystalline quality of MnO2 increases by increasing the hydrothermal temperature (M3 sample). Shifting the Raman peak from 637 to 654 cm−1 is observed due to the enhancement in crystallinity and nanorod size in the M3 sample. Higher surface area for smaller nanorods (M1) is also confirmed by the BET (Brunauer–Emmett–Teller) technique. At the scan rate of 10 mV/s, the specific capacitance obtained is 142 (M1), 135 (M2), and 131 (M3) F/g. By elucidating the intricate relationship between hydrothermal temperature and the resultant MnO2 properties, this study provides valuable insights for optimizing the synthesis conditions to enhance the performance of MnO2-based supercapacitors.

水热合成的二氧化锰(MnO2)因其优异的电化学特性在超级电容器应用中备受关注。本研究系统地探讨了 105 ℃(M1)、120 ℃(M2)和 150 ℃(M3)水热温度对基于 MnO2 的超级电容器的结构和电化学特性的影响。从场效应扫描电子显微镜(FESEM)图像来看,M1、M2 和 M3 的 MnO2 纳米棒平均直径分别为 139 ± 3 nm、140 ± 5 nm 和 156 ± 3 nm。MnO2 的结晶质量随着水热温度的升高而增加(M3 样品)。由于 M3 样品的结晶度和纳米棒尺寸增大,拉曼峰从 637 cm-1 移至 654 cm-1。较小纳米棒(M1)的较高表面积也通过 BET(Brunauer-Emmett-Teller)技术得到了证实。在 10 mV/s 的扫描速率下,得到的比电容分别为 142(M1)、135(M2)和 131(M3)F/g。通过阐明水热温度与 MnO2 性能之间的复杂关系,本研究为优化合成条件以提高基于 MnO2 的超级电容器的性能提供了宝贵的见解。
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引用次数: 0
Enhanced performance of perovskite solar cells using ZnO electron transport layer prepared under simultaneous UV irradiation and magnetic field 利用在紫外线和磁场同时照射下制备的氧化锌电子传输层提高过氧化物太阳能电池的性能
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-09 DOI: 10.1007/s10854-024-13776-x
Lougen M. Chalabi, Aicha Loucif, Anwar Q. Alanazi, Sultan M. Alenzi, Abdulrahman Albadri

In this study, we present a novel approach to improve the performance of perovskite solar cells (PSCs) by exploring the synergistic effects of ultraviolet (UV) light and magnetic field (MF) exposure on the properties of ZnO thin films. These films serve as the electron transport layer (ETL) in PSCs. The ZnO thin were synthesized via a dip coating method. During the deposition process, the films were subjected to UV light (ZnO:UV), magnetic field (ZnO:MF), and a combination of UV and MF (ZnO:(UV + MF)) treatments. Our findings demonstrate that the ZnO:(UV + MF) film has an average transparency of 92% in the visible region, a high degree of crystallinity, and a broadened optical bandgap (3.69 eV). The current density–voltage characteristics of the four fabricated devices, using the untreated and treated ZnO thin films as ETLs, revealed an efficiency of approximately 10.80% when using ZnO:(UV + MF) as the ETL, surpassing the efficiency of 7.31% observed for the device with untreated ZnO ETL.

在本研究中,我们提出了一种新方法,通过探索紫外线(UV)和磁场(MF)照射对氧化锌薄膜特性的协同效应来提高过氧化物太阳能电池(PSCs)的性能。这些薄膜是 PSC 中的电子传输层(ETL)。氧化锌薄膜是通过浸涂法合成的。在沉积过程中,薄膜受到紫外线(ZnO:UV)、磁场(ZnO:MF)以及紫外线和磁场组合(ZnO:(UV + MF))的处理。我们的研究结果表明,ZnO:(UV + MF)薄膜在可见光区域的平均透明度为 92%,具有很高的结晶度和更宽的光带隙(3.69 eV)。使用未处理和处理过的氧化锌薄膜作为 ETL 的四个器件的电流密度-电压特性表明,使用 ZnO:(UV + MF) 作为 ETL 的效率约为 10.80%,超过了使用未处理过的氧化锌 ETL 的器件的 7.31% 效率。
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引用次数: 0
Chemical combustion synthesis of CeO2–ZnO nanocomposite and its application in ethanol sensing 化学燃烧合成 CeO2-ZnO 纳米复合材料及其在乙醇传感中的应用
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-09 DOI: 10.1007/s10854-024-13784-x
Manjushree. C. Naik, Sachin S. Potdar, Shalini V. Garg, Ganpati M. Kharmate, Keshav S. Pakhare

Metal oxide-based nanocomposites has been regarded as a useful tool for sensors technology to detect various hazardous gases at low concentrations. In this work, the CeO2–ZnO composite was successfully synthesized using a simple chemical combustion method. The synthesized samples were characterized by employing different characterization techniques. The results demonstrated that the cubic fluorite phase of CeO2 and the hexagonal wurtzite phase of ZnO have been obtained while the CeO2–ZnO composite showed a mixed phase of CeO2 and ZnO. The morphology of the CeO2–ZnO products has a nanoporous structure. The well-defined structure of the CeO2–ZnO nanocomposite was confirmed by the HR-TEM. Furthermore, gas sensing study showed that CeO2–ZnO nanocomposite exhibited enhanced sensing properties toward ethanol at an operating temperature of 275 ℃. The gas sensitivity value was 61.75% toward 24 ppm ethanol. This could be attributed to the formation of the n–n heterojunction between CeO2 and ZnO which enhances conductivity value to give more sensitivity.

基于金属氧化物的纳米复合材料已被视为一种有用的传感器技术工具,可用于检测低浓度的各种有害气体。本研究采用简单的化学燃烧法成功合成了 CeO2-ZnO 复合材料。采用不同的表征技术对合成样品进行了表征。结果表明,获得了 CeO2 的立方萤石相和 ZnO 的六方钨锌相,而 CeO2-ZnO 复合材料则显示出 CeO2 和 ZnO 的混合相。CeO2-ZnO 产品的形态具有纳米多孔结构。HR-TEM 证实了 CeO2-ZnO 纳米复合材料的明确结构。此外,气体传感研究表明,在 275 ℃ 的工作温度下,CeO2-ZnO 纳米复合材料对乙醇的传感性能增强。对 24 ppm 乙醇的气体灵敏度值为 61.75%。这可能是由于 CeO2 和 ZnO 之间形成了 n-n 异质结,从而提高了传导值,使灵敏度更高。
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引用次数: 0
Investigation on growth, structural, spectral, optical, thermal, third order nonlinear optical and DFT studies of dibenzoylmethane single crystal for photonic and optoelectronic applications 用于光子和光电应用的二苯甲酰甲烷单晶的生长、结构、光谱、光学、热学、三阶非线性光学和 DFT 研究调查
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-08 DOI: 10.1007/s10854-024-13770-3
V. Ramya, Hemamalini Rajagopal, T. Arivazhagan, P. Karuppasamy

An organic dibenzoylmethane single crystal was grown by slow evaporation method. Single crystal X-ray diffraction studies reveal that dibenzoylmethane crystal has an orthorhombic crystal structure and its unit cell parameters are a = 10.875 (± 0.004) Å, b = 8.769 (± 0.003) Å, c = 24.460 (± 0.009) Å, α = β = γ = 90° and volume = 2335 Å3. Density functional theory (DFT) was used to calculate the optimized geometry, vibrational frequencies and electronic properties of the title compound. The fundamental vibrational analysis of the molecule obtained in FTIR spectra are compared with the theoretical results computed by DFT. The results obtained from UV–Vis–NIR spectroscopic transmittance spectra are in good agreement with theoretically obtained values using DFT method. The lower cut off wavelength and large band gap value of 4.48 eV of the crystal ensures its applications for optoelectronic devices. DFT was also used to report HOMO–LUMO bandgap energy, stability of the molecule by investigating NBO analysis, electrophilic and nucleophilic regions were identified using MEP map, topological research ELF and LOL to find bonding zone and weakest interactions in dibenzoylmethane. The atomic charge values of dibenzoylmethane were computed in Mulliken’s population analysis. The thermal stability of the crystal was studied using TG/DTA analysis. The material shows major weight losses of around 90% in the temperature between 79 °C and 270 °C. The fluorescence spectrum indicates that the crystal has emission at 401 nm and 602 nm wavelengths in visible region. The third order nonlinear susceptibility (χ3) = 3.65 × 10–5 esu, nonlinear refractive index (n2) = 6.42 × 10–8 cm2/W and nonlinear absorption coefficient (β) = 7.2 × 10–4 cm/W of the grown crystal were determined using Z-scan technique. According to these results the dibenzoylmethane crystal could be suitable for optoelectronic and photonic applications.

通过缓慢蒸发法生长出了有机二苯甲酰甲烷单晶。单晶 X 射线衍射研究表明,二苯甲酰甲烷晶体具有正方晶结构,其单胞参数为 a = 10.875 (± 0.004) Å,b = 8.769 (± 0.003) Å,c = 24.460 (± 0.009) Å,α = β = γ = 90°,体积 = 2335 Å3。密度泛函理论(DFT)用于计算标题化合物的优化几何形状、振动频率和电子特性。傅立叶变换红外光谱中获得的分子基本振动分析结果与 DFT 计算的理论结果进行了比较。紫外-可见-近红外光谱的透射光谱结果与使用 DFT 方法计算得出的理论值十分吻合。该晶体较低的截止波长和 4.48 eV 的较大带隙值确保了其在光电器件中的应用。还利用 DFT 报告了 HOMO-LUMO 带隙能,通过研究 NBO 分析了分子的稳定性,利用 MEP 图确定了亲电区和亲核区,通过拓扑研究 ELF 和 LOL 找到了二苯甲酰基甲烷中的成键区和最弱相互作用。用 Mulliken 群体分析法计算了二苯甲酰甲烷的原子电荷值。利用 TG/DTA 分析法研究了晶体的热稳定性。在 79 °C 至 270 °C 的温度范围内,该材料的重量损失约为 90%。荧光光谱显示,该晶体在可见光区域的 401 nm 和 602 nm 波长处有发射。利用 Z 扫描技术测定了生长晶体的三阶非线性感度 (χ3) = 3.65 × 10-5 esu、非线性折射率 (n2) = 6.42 × 10-8 cm2/W 和非线性吸收系数 (β) = 7.2 × 10-4 cm/W。根据这些结果,二苯甲酰甲烷晶体可适用于光电和光子应用。
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引用次数: 0
Flexible metal-polymer electromagnetic shielding composite sealant for underground defensive structures 用于地下防御结构的柔性金属聚合物电磁屏蔽复合密封胶
IF 2.8 4区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-08 DOI: 10.1007/s10854-024-13783-y
Longlong Xue, Shisheng Xiong

In underground command posts, the technology and equipment for welding large steel plates significantly influence the effectiveness of electromagnetic shielding in the overall construction. Herein, we introduce an electromagnetic shielding sealant designed to replace traditional full-welding techniques for joining steel plates, in which two-component polyurethane, nickel–iron alloy powder, and silane coupling agents were used as the foundational material, the filling compound, and the modifiers, respectively. Specifically, we examined the electrical resistivity, electromagnetic shielding efficiency, shear strength characteristics of the samples with nickel–iron alloy powder and polyurethane modified by various silane coupling agents under diverse conditions, including 3-aminopropyl triethoxy silane (KH550), 3-glycidyloxypropyl trimethoxy silane (KH560), 3-trimethoxysilyl propyl methacrylate (KH570), 3-mercaptopropyl triethoxy silane (KH580), 3-mercaptopropyl trimethoxy silane (KH590), and isocyanatopropyl triethoxy silane (IPTS). The results indicate that the optimal performance of the electromagnetic sealant is achieved when the nickel–iron alloy powder is modified with KH550, together with the addition of 0.5 wt% of KH560 into the polyurethane. A 1 mm thick sample exhibits low resistivity of 1.24*10–4 Ω•m, high shear strength of 141 MPa, and good break elongation of 9.36% with electromagnetic shielding ranging from 57.9 dB to 102.7 dB in the frequency range of 30–1.5 GHz. As a result, a sample steel plate with a specific design exhibits a shielding effectiveness exceeding 60 dB across different frequency bands, fulfilling the criteria for practical engineering applications.

在井下指挥所中,焊接大型钢板的技术和设备在很大程度上影响着整体施工中电磁屏蔽的效果。在此,我们介绍了一种电磁屏蔽密封胶,旨在取代传统的钢板连接全焊接技术,其中双组分聚氨酯、镍铁合金粉末和硅烷偶联剂分别用作基础材料、填充化合物和改性剂。具体而言,我们考察了镍铁合金粉末和聚氨酯样品在不同条件下的电阻率、电磁屏蔽效率和剪切强度特性,以及各种硅烷偶联剂的改性情况、这些硅烷偶联剂包括 3-氨丙基三乙氧基硅烷(KH550)、3-缩水甘油氧丙基三乙氧基硅烷(KH560)、3-三甲氧基硅丙基甲基丙烯酸酯(KH570)、3-巯基丙基三乙氧基硅烷(KH580)、3-巯基丙基三甲氧基硅烷(KH590)和异氰酸丙基三乙氧基硅烷(IPTS)。结果表明,用 KH550 对镍铁合金粉末进行改性,同时在聚氨酯中添加 0.5 wt% 的 KH560,可使电磁密封剂达到最佳性能。厚度为 1 mm 的样品电阻率低至 1.24*10-4 Ω-m,剪切强度高至 141 MPa,断裂伸长率为 9.36%,在 30-1.5 GHz 频率范围内的电磁屏蔽范围为 57.9 dB 至 102.7 dB。因此,具有特定设计的钢板样品在不同频段的屏蔽效果超过 60 dB,满足实际工程应用的标准。
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Journal of Materials Science: Materials in Electronics
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