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2017 IEEE 67th Electronic Components and Technology Conference (ECTC)最新文献

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Electrical Performance of High Density 10 µm Diameter 20 µm Pitch Cu-Pillar with Chip to Wafer Assembly 高密度10µm直径20µm间距铜柱与晶圆组装的电气性能
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.38
A. Garnier, L. Arnaud, R. Franiatte, A. Toffoli, S. Moreau, F. Bana, S. Chéramy
Microbump-based interconnects with 20 µm pitch have been fabricated on 300 mm wafers using industrial tools. Good processes control enables to get narrow standard deviations for the microbumps height (0.2 µm) and diameter (0.4 µm). Assembly was studied with chip to wafer (CtW) test vehicles by either mass reflow (MR) or thermo-compression (TC) with or without non-conductive paste (NCP). MR and TC processes result in suitable CtW alignments without significant defects at bonding interface. TC NCP assembly suffers from larger misalignment and underfill entrapment, reducing top to bottom bonding section. Consequently, unit electrical resistance is lower for MR and TC processes with ~25 m ascribed to pure vertical link, than for TC NCP process exhibiting ~50 m vertical link with larger standard deviation (15 m versus 2 m). Intermetallic compounds have been studied and Ni3Sn4 proves to be the main contributor for electrical resistance in our configuration where SnAg is sandwiched between 2 Ni layers. Electrical yield measured on daisy chains is very good (close to or higher than 90%) for MR or TC, even on more than 20,000 interconnects. For TC NCP, electrical yield remains to be improved, particularly on large daisy chains. Finally, an original electrical test has been designed and successfully implemented to characterize top to bottom misalignment. These results are promising for future high performance computing products that would require 20 µm pitch microbumps.
使用工业工具在300毫米晶圆上制造了20微米间距的基于微凸点的互连。良好的工艺控制能够获得微凸起高度(0.2µm)和直径(0.4µm)的窄标准偏差。采用质量回流(MR)或热压缩(TC)两种方法(含或不含非导电浆料(NCP))对芯片到晶圆(CtW)测试车进行了组装研究。MR和TC工艺产生了合适的CtW对准,在键合界面上没有明显的缺陷。TC NCP组件存在较大的错位和下填料夹持,减少了顶部到底部的粘合部分。因此,MR和TC工艺的单位电阻较低,仅为~25 m的纯垂直连接,而TC NCP工艺的单位电阻为~50 m的垂直连接,标准偏差较大(15 m对2 m)。金属间化合物已被研究,在我们的配置中,SnAg夹在2 Ni层之间,Ni3Sn4被证明是电阻的主要贡献因素。在菊花链上测量的MR或TC的发电量非常好(接近或高于90%),即使在超过20,000个互连上也是如此。对于TC NCP,发电量仍在提高,特别是在大型菊花链上。最后,设计并成功地实现了一种原始的电气测试,以表征自上而下的不对准。这些结果对未来需要20 μ m间距微凸的高性能计算产品很有希望。
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引用次数: 7
Glass Based 3D-IPD Integrated RF ASIC in WLCSP WLCSP中基于玻璃的3D-IPD集成射频ASIC
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.328
T. Lee, Yung-shun Chang, Che-Ming Hsu, Sheng-Chi Hsieh, Pao-Nan Lee, Yu-Chang Hsieh, Long-Ching Wang, Lijuan Zhang
As mobile and handheld devices become more functionalities, required to accommodate more frequency bands, and to meet small form factor requirements. IPD (Integrated Passive Device) offers small form factor, and high performance benefits for RF solutions. To achieve a high performance RF filters, high-Q inductor is a key factor. A possible best high-Q inductor can be achieved is by Glass based solenoid inductor. In addition, 3D IPD process is another approach to reduce package size and increase functionality. In this paper, the fabrication process of IPD, based on 8" glass wafer with Through Glass Via (TGV) to form the 3D solenoid inductor is presented. In addition, the process integration between wafer level, assembly, and double-sided process are addressed. Along the process integration, a RF ASIC is integrated through wafer level and assembly process to form the 3D integrated Wafer Level Chip Scale Package (WLCSP). The quality factor of 3D solenoid inductors can achieve Q of 70~100 in this study. The TGV and package reliability results are also discussed.
随着移动和手持设备的功能越来越多,需要适应更多的频段,并满足小尺寸的要求。IPD(集成无源器件)为射频解决方案提供了小尺寸和高性能的优势。要实现高性能射频滤波器,高q电感是一个关键因素。一个可能最好的高q电感可以实现是基于玻璃的电磁电感。此外,3D IPD工艺是减小封装尺寸和增加功能的另一种方法。本文介绍了一种基于8英寸玻璃晶圆,通过玻璃通孔(TGV)形成三维电磁电感的IPD的制造工艺。此外,还讨论了晶圆级、组装和双面制程之间的工艺集成。沿着工艺集成,RF ASIC通过晶圆级和组装工艺集成,形成3D集成晶圆级芯片规模封装(WLCSP)。在本研究中,三维电磁电感器的质量因子Q可达到70~100。对TGV和封装可靠性结果也进行了讨论。
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引用次数: 12
Infusing Inorganics into the Subsurface of Polymer Redistribution Layer Dielectrics for Improved Adhesion to Metals Interconnects 注入无机物到聚合物重分布层电介质的亚表面以提高与金属互连的附着力
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.277
Shreya Dwarakanath, P. Raj, Collen Z. Leng, V. Smet, M. Losego, V. Sundaram, R. Tummala
This paper demonstrates a new class of inorganic-organic hybrid dielectric materials to address the requirements for high-temperature reliability of next-generation high-density, high-power packages and electronics in harsh environments for automotive applications. A major concern for reliability is the inadequate adhesion of metals with high-temperature polymers. Adhesion deteriorates further via thermal and oxidative exposure and moisture absorption. In this paper, a novel vapor phase infiltration (VPI) technique is applied to create an organic-inorganic hybrid dielectric surface that improves metal-polymer adhesion. The VPI process infuses inorganic constituents to a depth of at least 3 microns, as revealed by elemental analysis using SEM-EDX and XPS depth profiles. In preliminary testing, Cu/Cr films deposited onto these modified polymer surfaces exhibit 3x higher peel strength than metal films deposited on untreated polymer.
本文展示了一类新的无机-有机杂化介电材料,以满足汽车应用在恶劣环境下对下一代高密度、高功率封装和电子产品的高温可靠性要求。可靠性的一个主要问题是金属与高温聚合物的附着力不足。通过热、氧化暴露和吸湿,附着力进一步恶化。本文采用一种新的气相渗透(VPI)技术来制备有机-无机杂化介电表面,以提高金属-聚合物的附着力。根据SEM-EDX和XPS深度剖面的元素分析,VPI工艺将无机成分注入至少3微米的深度。在初步测试中,沉积在这些改性聚合物表面的Cu/Cr膜的剥离强度比沉积在未处理聚合物上的金属膜高3倍。
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引用次数: 4
Co-Design for Low Warpage and High Reliability in Advanced Package with TSV-Free Interposer (TFI) 基于TSV-Free Interposer (TFI)的先进封装低翘曲高可靠性协同设计
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.31
F. Che, M. Kawano, M. Ding, Y. Han, S. Bhattacharya
TSV-Free Interposer (TFI) technology eliminates TSV fabrication and reduces manufacturing and material cost. Co-design modelling methodology is established for TFI technology with considering wafer process, package assembly and package/board level reliability and thermal performance to optimize structure design, wafer process, assembly process and material selection. Experimental results are used for validating warpage modelling results. Through wafer level modelling, suitable carrier wafer and EMC materials are recommended to control wafer warpage less than 2mm. Effects of package substrate coefficient of thermal expansion (CTE) and stiffener on assembly induced package warpage are simulated to reduce package warpage. The recommended materials and geometry design based on reliability are aligned with that from wafer and package warpage simulation results. The final test vehicle (TV) design and material selection are determined based on co-design modelling results for achieving successful TFI wafer process and package assembly process and long term package/board level reliability.
TSV- free Interposer (TFI)技术消除了TSV制造,降低了制造和材料成本。建立了TFI技术的协同设计建模方法,考虑晶圆工艺、封装封装和封装/板级可靠性和热性能,优化结构设计、晶圆工艺、封装工艺和材料选择。实验结果用于验证翘曲建模结果。通过晶圆级建模,推荐合适的载流子晶圆和EMC材料,以控制晶圆翘曲小于2mm。为了减小封装翘曲,模拟了封装衬底热膨胀系数(CTE)和加强筋对封装翘曲的影响。基于可靠性的推荐材料和几何设计与晶圆和封装翘曲模拟结果一致。最终的测试车(TV)设计和材料选择是根据共同设计建模结果确定的,以实现成功的TFI晶圆工艺和封装组装工艺以及长期封装/板级可靠性。
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引用次数: 13
New Method to Separate Failure Modes by Transient Thermal Analysis of High Power LEDs 大功率led瞬态热分析分离失效模式的新方法
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.137
A. Hanss, E. Liu, M. Schmid, D. Müller, U. Karbowski, Robert Derix, G. Elger
A high reliability of light emitting diode (LED) light sources is essential for general and automotive lighting applications, where exchange of LED components is expensive. Thermal management of modern high power LEDs is crucial for their lifetime. An important aspect is the thermal path for heat conduction. Many different defects can have an influence on this path of an electronic system: on the one hand process failures during production, e.g. voids inside the solder joint, on the other hand typical failures induced by thermo-mechanical stress during their lifetime, like cracks in the solder joint or delamination in the package. The transient thermal analysis (TTA) is a powerful tool to detect changes in the thermal path. Due to improvements in the TTA method during the last years, not only cracks can be detected but also failure modes can be separated, and the root cause can be analyzed by support of transient finite element analysis. In this paper, transient thermal testing is applied and further developed, to monitor the structural integrity of new wafer level LED packages during thermal stress testing. Failure modes are defined and separated. For failure analysis the different defects are simulated by transient finite element analysis and correlated to the TTA results. The simulation results, that solder cracks increase the peak height of the derivative of the transient thermal curves (b(z)). A delamination of an inner layer of the LED package creates additionally to the increase of the peak height also a separation of the b(z) curves between 1 µs and 5 µs. Therefore a transient thermal measurement equipment with a dead time
发光二极管(LED)光源的高可靠性对于通用和汽车照明应用至关重要,因为LED元件的交换成本很高。现代大功率led的热管理对其使用寿命至关重要。一个重要的方面是热传导的热路径。许多不同的缺陷都会对电子系统的这条路径产生影响:一方面是生产过程中的故障,例如焊点内部的空洞;另一方面是在其使用寿命期间由热机械应力引起的典型故障,例如焊点的裂纹或封装中的分层。瞬态热分析(TTA)是检测热路径变化的有力工具。由于近年来TTA方法的改进,不仅可以检测裂纹,还可以分离失效模式,并且可以通过瞬态有限元分析来分析根本原因。在本文中,瞬态热测试的应用和进一步发展,以监测新的晶圆级LED封装在热应力测试中的结构完整性。失效模式被定义和分离。在失效分析中,采用瞬态有限元法对不同缺陷进行模拟,并与TTA结果进行关联。模拟结果表明,焊料裂纹增加了瞬态热曲线导数的峰值高度(b(z))。LED封装内层的分层除了增加峰值高度外,还会在1µs和5µs之间产生b(z)曲线的分离。因此暂态热测量设备具有死区时间
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引用次数: 2
Novel, High-Throughput, Fiber-to-Chip Assembly Employing Only Off-the-Shelf Components 新颖,高通量,光纤到芯片组装只使用现成的组件
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.185
N. Boyer, Alexander Janta-Polczynski, J. Morissette, S. Martel, Ted W. Lichoulas, S. Kamlapurkar, S. Engelmann, P. Fortier, T. Barwicz
Cost-efficient assembly of single-mode fibers to silicon chips is a significant challenge for large-scale deployment of Si photonics. We have previously demonstrated a fully automated approach to parallelized assembly of fiber arrays to nanophotonic chips meant to be performed with standard high-throughput microelectronic tooling. Our original approach required a customization of a standard fiber component, which could limit cost-efficiency and scalability. Here, we demonstrate a novel approach to fiber assembly employing off-the-shelf fiber components only. The new concept employs a dual vacuum pick-tip that can be integrated in standard high-throughput microelectronic tooling. We validate this approach with assemblies of standard 12-fiber interfaces to nanophotonic chips. The assembly performance is assessed via x-ray tomography cross-sections, polished mechanical cross-sections, and optical coupling measurements.
单模光纤到硅芯片的成本效益组装是硅光子学大规模部署的重大挑战。我们之前已经展示了一种完全自动化的方法来并行组装光纤阵列到纳米光子芯片,这意味着用标准的高通量微电子工具来执行。我们最初的方法需要定制标准光纤组件,这可能会限制成本效率和可扩展性。在这里,我们展示了一种仅使用现成光纤组件的光纤组装新方法。新概念采用双真空pick-tip,可以集成在标准的高通量微电子工具。我们用纳米光子芯片的标准12光纤接口组件验证了这种方法。通过x射线断层扫描横截面、抛光机械横截面和光学耦合测量来评估装配性能。
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引用次数: 14
Phototriggerable Transient Electronics: Materials and Concepts 光触发瞬态电子学:材料与概念
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.174
O. Phillips, J. Schwartz, A. Engler, Gerald Gourdin, P. Kohl
Transient electronics is an emerging field oftechnology where the controlled, programmable vaporizationof a device is needed because retrieval is not possible or adifferent form of disposal is desired. Decomposable polymersare of interest and may be used to form electronic componentsand packages. The ability to trigger these polymers todepolymerize and vaporize at ambient conditions can lead tomany applications. Low ceiling temperature polyaldehydeshave been evaluated for transience. Incorporation of morevolatile monomer units significantly increase the evaporationrate of decomposition products. The stimulus fordisappearance is a photochemical reaction that has beenextended from the ultraviolet to the visible region. Chemicalamplification of the trigger source has been demonstrated withacid amplifiers.
瞬态电子学是一个新兴的技术领域,由于无法回收或需要另一种处理方式,因此需要对设备进行可控的、可编程的汽化。可分解聚合物是我们感兴趣的,可用于形成电子元件和封装。触发这些聚合物在环境条件下解聚和汽化的能力可以导致许多应用。低温聚醛的暂态性已被评估。加入可动性单体显著提高了分解产物的蒸发速率。消失的刺激是一种光化学反应,从紫外线延伸到可见光区域。化学放大的触发源已证明与酸性放大器。
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引用次数: 4
Micro-Hermetic Packaging Technology for Active Implantable Neural Interfaces 主动植入式神经接口的微密封封装技术
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.340
K. Nagarkar, Xiaoxiao Hou, N. Stoffel, E. Davis, Jeffrey M. Ashe, D. Borton
In this paper, we propose a fused silica packaging platform with a micro-cavity designed to house and protect active electronics for neural interfaces. Proof-of-concept test vehicles were specifically designed, fabricated, and packaged in order to evaluate the ability of the packaging to protect against water and ion incursion. Accelerated degradation testing of three test vehicles in physiological saline was performed in a custom-built encapsulation test system (ETS) at 57 °C for 16 days (nominally equivalent to 68 days at 37 °C). Leakage current, as well as gross functionality of the test circuit, was evaluated and is presented as preliminary results.
在本文中,我们提出了一个带有微腔的熔融硅封装平台,用于容纳和保护神经接口的有源电子器件。概念验证测试车辆是专门设计、制造和包装的,以评估包装防止水和离子侵入的能力。在定制的封装测试系统(ETS)中,在57°C下进行生理盐水加速降解测试16天(名义上相当于在37°C下进行68天)。泄漏电流以及测试电路的总体功能进行了评估,并作为初步结果提出。
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引用次数: 6
Equivalent Thermal Conductivity Model Based Full Scale Numerical Simulation for Thermal Management in Fan-Out Packages 基于等效导热模型的扇出封装热管理全尺寸数值模拟
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.82
Ningyu Wang, Yudan Pi, Wei Wang, Yufeng Jin
Exploring along the road of More Moore with integration degree increasing significantly, different wafer level 3-D technologies are developed facing various circumstances. Thermal issue has become an important concern in IC designing and manufacturing. Fan-out wafer level package (FOWLP), as one of the most popular packaging trends lately, compared to high cost through silicon via (TSV) based 3D integration method, requires system level thermal management. Full scale numerical simulation as a critical procedure is facing huge difficulties, such as huge structure size variation, huge thermal properties variation, in-plane and off-plane displacement, etc. Equivalent thermal conductivity model (ETCM) based full scale numerical simulation for thermal management, which has already been applied to TSV based 3-D ICs with computation consumption significantly decreased, is applied to Fan-out packages in this paper. Equivalent and anisotropic thermal conductivity is calculated and modified concerning FOWLP structure and material thermal properties. A chip-first face-up fan-out package with 100 pads and 100 bumps is modeled and simulated, with mesh elements number drops from 874836 to 174810. With more than 80% computation consumption saved, less than 2% difference in total temperature rise is obtained compared with detail simulation.
随着集成度的显著提高,沿着摩尔之路探索,不同的晶圆级三维技术面临着不同的环境。热问题已成为集成电路设计和制造中的一个重要问题。扇出晶圆级封装(FOWLP)作为近年来最流行的封装趋势之一,与基于高成本的通硅孔(TSV) 3D集成方法相比,需要系统级热管理。全尺寸数值模拟作为一项关键程序,面临着巨大的结构尺寸变化、巨大的热性能变化、面内和面外位移等困难。基于等效导热模型(ETCM)的热管理全尺寸数值模拟方法已经应用于基于TSV的三维集成电路,计算量大大减少,本文将其应用于扇出封装。计算并修正了FOWLP结构和材料热性能的等效导热系数和各向异性导热系数。一个芯片优先的面朝上的扇形封装与100个垫和100个凸起进行建模和模拟,网格元素数从874836下降到174810。在节省80%以上的计算量的情况下,与详细模拟相比,总温升的差异小于2%。
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引用次数: 2
Thermally Reversible and Crosslinked Polyurethane Based on Diels-Alder Chemistry for Ultrathin Wafer Temporary Bonding at Low-Temperature 基于diols - alder化学的热可逆交联聚氨酯在低温下用于超薄晶片临时键合
Pub Date : 2017-05-01 DOI: 10.1109/ECTC.2017.295
Jinhui Li, Qiang Liu, Guoping Zhang, Bin Zhao, R. Sun, C. Wong
2.5D and 3D Integration technology using temporary bonding has become main stream in the semiconductor industry in recent years. However, thermal stability, low damage, and debonding at comparative low temperature are still areas of challenge. In this present study, a novel three-dimensional crosslinked polyurethane (3DPU) based on thermal reversible Diels-Alder chemistry, which can be used as temporary bonding adhesive to support wafer thinning and back side processes and be de-bonded by typical thermal-sliding method at comparatively low-temperature, has been developed. The crosslinked 3DPU showed high thermal stability and excellent adhesion strength both at room temperature and higher temperature. The adhesion strength of 3DPU decreased when the wafer pair was heat to the de-bonding temperature (150 oC) when the retro-DA reaction happened which guaranteed a low-temperature de-bonding process.
采用临时键合的2.5D和3D集成技术已成为近年来半导体行业的主流。然而,热稳定性、低损伤和相对低温下的脱粘仍然是挑战领域。本研究开发了一种基于热可逆Diels-Alder化学的新型三维交联聚氨酯(3DPU),该材料可作为临时粘结剂支持晶圆减薄和背面工艺,并可在较低温度下通过典型的热滑动方法脱胶。交联3DPU在室温和高温下均表现出较高的热稳定性和优异的粘接强度。当反da反应发生时,将晶片对加热到脱键温度(150℃)时,3DPU的粘附强度下降,保证了低温脱键过程。
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引用次数: 3
期刊
2017 IEEE 67th Electronic Components and Technology Conference (ECTC)
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