Petroleum refinery and lubricant regeneration industries discharge large volumes of toxic wastewater rich in hydrocarbons, oils, and heavy metals, posing serious environmental challenges in Tunisia. At the Tunisian Lubricants Company (SOTULUB) refinery, approximately 18 m3 of such effluents are generated daily from condensates, cleaning waters, and stripped streams, even after conventional biological treatment. This study assessed the bioremediation potential of the chlorophyte Picocystis sp. cultivated in petroleum refinery wastewaters collected before (TBRWI) and after (TBRWO) a trickling bed reactor. Cultures were exposed to 25–100% wastewater concentrations for 10 days. Picocystis sp. exhibited optimal growth and lipid accumulation at 50% concentration. The lipid-rich biomass (85.3 mg/g dw) exhibited a fatty acid profile suitable for biodiesel production, while removing up to 94% TOC, 50% BOD₅, 25.5% COD, and 50.8% hydrocarbon reduction in TBRWI, and 87% TOC, 87.5% BOD₅, 64.1% COD, and 35% hydrocarbon reduction in TBRWO. Cytotoxicity assays confirmed full detoxification, with HEK-293 cell viability increasing to 128% (TBRWO) and 169% (TBRWI) after microalgal treatment. Seed bioassays demonstrated that treated effluents restored Lactuca sativa germination to 100% and stimulated shoot growth by up to 27%, indicating phytotoxicity removal. These findings highlight Picocystis sp. as a promising and eco-sustainable candidate for refinery wastewater treatment and biofuel generation within an integrated circular bioeconomy framework.
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